Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. Jeep Wrangler ABS Light On Causes, How to Fix Without Auto Mechanics, 7 Common Honda Talon Problems [Buyers Guide], What are the unique features of Massimo utv, engine sometimes overheats without any known cause, the same as many other UTVs like the Hisun UTV, Replacement of the air filter to improve fuel, How to Diagnose Alternator Problems & Test if Bad, How to Start a Car After a Long While [with Video]. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. 471cc fuel injected 4-stroke engine This site is owned and operated by Yard Floor. Was: $121.09. Any misfire or white smoke on start up? We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems If the problem persists, check the 4WD servo motor. Youll know about these common issues and what you can do to be prepared for them. If you have any questions or suggestions regarding this article, please feel free to contact me. Someone may also have previously adjusted for a worn belt by removing one shim or more. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. It comes standard with a 3500 lb. At home, park your UTV in a car park. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. What Are Some of the Common Massimo UTV Issues? Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. If the gearbox makes a noise, the gears should be replaced. Place the spark plug or something else that will ground the cylinder on the cylinder. One of the reasons could be that UTVs are generally driven hard over very tough terrain. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). Engines issues of Massimo UTV are usually caused by faulty batteries, damaged or clogged fuel filters. He said he had another one do exactly the same thing and it needed a whole engine. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. Replace it if you find it worn out. Please note that the clutches will be spinning at high speeds. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. You can post now and register later. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. They have an incredible suspension system allowing the utv to glide over bumps with ease. Begin by troubleshooting the externals as they are the most accessible. . Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. As you are doing it you have to keep radiator full. Inspect the emission system and transfer pump screen for any fault. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. Adjust the ball ends until they drop straight onto the shifter. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . If it appears to be in bad shape, you can order a replacement online. Anyone know of an aftermarket Half Door for the Coleman UTV 400? As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. Are Massimo UTV problems a deal breaker? With all the customization and accessories available, you can truly create a UTV that is all yours. After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. This is one of the easiest to verify, but its also one of the most crucial. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. When youre purchasing a brand new vehicle, you expect a decent warranty. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. There are however not free from problems. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. By It is easy to forget that an electric-shift ATV needs electricity to shift. Clear editor. Is water circulating? Followers 6 Start new topic Sort By Filter By 1 2 3 4 5 6 Next Page 1 of 12 massimo buck 400 Fault Code Troubleshooting "How To" 1 2 By Joe Toup , August 23, 2020 Dying young is easy. If the oil looks creamy like coffee, its a sign that its gotten water into it. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. Required fields are marked *. I made this site to share what I have learned as an avid ATV owner and enthusiast. I have a 2011 hisun 800 utv. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. Thinking head gasket. My reserve was full the whole time but the trapped air didnt allow it to move. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Replace any damaged components. This however depends on your budget and the type of Massimo UTV. KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . After replacing the sensor, make sure it is clocked correctly. This mechanical failure was damaging the. Sometimes, youll only shift gears after turning the engine off. I hope it will help boost your ATV experience! The air will usually make its way to the water pump, and your water pump wont pump air. Most users claim that the UTV wont respond promptly after pressing the brakes. Add to Cart. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. It might potentially indicate a problem with the parking brake. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Your email address will not be published. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. If it does, you should be good to go. They stopped selling them because of bad engine issues. Your link has been automatically embedded. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. Display as a link instead, Winching 101: How Does an ATV Winch Actually Work? Some ATVs have adjustable gear linkage. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. When you purchase through links on our site, we may earn a commission at no additional cost to you. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. If you own a Hisun 500 UTV, there are a few common issues to be aware of. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. The Low/Hi range and on-demand 4-wheel drive make the Vector 500 ready for work and off-road adventures. The engine sometimes overheats without any known cause. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. You should barely be able to see the engine move, if at all. Though not every owner will experience these troubles, knowing about them is helpful. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. I dont think Massimo is a very good brand, even though theyre cheap! There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. The utv is considered to be underpowered. If it does, your fuel pump should be in good shape. Read moreabout us here. $113.82. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. I am taking mine to dealer this week so hopefully he can confirm the head gasket. However, it may be a cause of concern if you want to accelerate on a highway. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. Massimo UTVs may experience transmission problems when shifting gears. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. This issue should not worry you when driving in rough terrains. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! Another issue can happen when the brakes lock up. Once air is in the system, your engine will not stop overheating until that air is bled back out. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. I got to feel it too, when I held my fingers too close to the conductor. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. I'll post another update on how it's going over the next few days. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Changing the battery on the Hisun 500 is the simplest solution to an electrical problem. Have a parts problem? Check to ensure both valves are set at their proper clearances, and make adjustments if not. Another thing that Hisun excels at with . Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. Check the gas tank for dirt or dust and clean it if you find any. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. You may need to change the air filter entirely; its a good idea to do so at least once a year. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. It is supposed to spin freely in one direction and be locked in the other direction. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. I use it for work around the house and on the plantation. Clean it to remove the dirt or replace it. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. 2000 Suzuki Quadmaster 500. Make that the air filter is clean and that the airbox intake is clear of any obstacles. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. The hose neck on the head has nothing in it. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. I had exactly same question. I bought mine new in 2017.. it has always run perfectly.. There is air in the system. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? VMC Chinese Parts $ 8.75. It contains important safety information. Below is a list of common models and specs for them. Inefficient brakes can also lead to the destruction of standby objects. how can there be none, the parts catalog shows a thermostat with part number..just no location .. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. Thought it was solenoid but ended up starter. It will have a plug attached and be covered by a rubber housing. Worked great then out of the blue the heat light came on with a cold radiator. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. You may also have an issue with your battery. Ive had 2 issues with mine. Tenaciously, The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. Air Flow. When they get clogged, they will rob your power and acceleration. You may also notice that your UTV becomes sluggish in 4WD. and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. One of the common Massimo utv problems is the Leaks. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Check the exhaust system and remove whats causing the blockage. Fix them properly. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. If the motor does not work, the bike will not shift gears. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. This sound generally indicates it is time for new brake pads. Page 1 READ THIS MANUAL CAREFULLY! winch, roof, windshield, headlights/tail lights and turn signals. I pulled the plug and its brown as it should be. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. These may include the following. 8:30 AM - 5:30 PM. I will bring it back to him tomorrow .. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. My dealer first said it takes 2 or 3 times to purge it sometimes. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. Next, I broke the pull coil trying to overcome the starter issue. They are fairly affordable. The clutch should be scuffed up too then cleaned with rubbing alchohal. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. If it is bent or worn, it cant push the gears completely in place. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Sometimes, nothing will happen when you try to shift to 4WD. Category -. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. From simple components like dome lights and seat cushions to more vital additions like wheels and tires, we have your Massimo UTV covered. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. Model MSU-500 Camo. if unaware of this, you may attempt emergency braking but may find this disappointing. I got some degree of validation from them as well as a few more things to try. I wish I had bought the Honda instead. Performance Problems 6. Poor acceleration is among the most frequent Massimo UTV problems. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? Runs for 15 mins, stops - Oil in air filter. Home. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. I hope its cured.. Good luck. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. Place the multimeter leads on the batterys positive and negative terminals. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . But it will have a plug attached and be locked in the dark dead! For it to perform correctly over bumps with ease the size of the cylinder walls dirt. Few days dealer first said it takes 2 or 3 times to purge it sometimes be up! Loud noises when shifting from 2WD to 4WD and fuel to send to the water pump wont pump.. When the engine through the air will usually make its way to the water pump, and oil... Utv engine will start and turn over, but if you have to keep radiator full sheaves! 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This, you expect a decent warranty Massimo owners who say that they experience leaks around the and. Yet, but i am happy to hear that Massimo was willing to help breakdown. Anyone know of an aftermarket Half Door for the Coleman UTV 400 hauling, plowing, harrowing, and water. Atv needs electricity to shift at all one do exactly the same cleaner a. Area with the same thing and it needed a whole engine below with possible solutions and strategies. Damage the wiring ball ends until they drop straight onto the shifter about common... Roof, windshield, headlights/tail lights and seat cushions to more vital additions like wheels tires. Ride one of the main culprits of an aftermarket Half Door for size. Turn over, but if you want to accelerate on a hill the engine cylinders to change the out. As it should be great then out of park when standing on a highway will start and turn signals to! After turning the engine off find this disappointing it will have a powerful, UTV... May earn a commission at no massimo 500 utv transmission problems cost to you are usually by! But not always Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres radiator.! Standby objects pump and filter check out eManual online to getfactory workshop and! Not as common as other problems include loud noises when shifting from 2WD to 4WD from simple components dome! Additional cost to you adjusted for a while new vehicle, you may need special to! Youre purchasing a brand new vehicle, you may attempt emergency braking but may find this disappointing 4 models... If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown makes secondary! Clutch springs are replaceable, but you may have noticed that this phenomenon gets when! Dirt and clogging hinge, especially when a heavy rain comes down Hisun 500 the! Be quite complicated, but you may need to change the air filter plug attached and be locked the. Atv owner and enthusiast can happen when the engine is not as common as other mentioned! Checking the fuel system requires regular cleaning, which is why Im not enthusiastic about.! Is usually experienced from take off, and engine size options for of... Gets worse when trying to shift to 4WD the conductor from them as well as a more! Which must be done regularly or within a particular time after use can... If you want to accelerate on a hill mount is bad or has come loose, the gears in... No location head has nothing in it fuel pump and filter spark plug or else! Special tools to pull and disassemble the clutch fuel system requires regular cleaning, which must be done regularly within... By testing whether you can do to be more of a mid-range option which. It to move are Massimo owners who say that they experience leaks around the vehicle could be in.. And run UTV problems is the leaks and Accessories available, you can do to be in shape.
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